Manufacturing
Precision Equipment. Stable Capacity. Reliable Quality.
With more than 70 CNC machining centers, 10 precision turning machines and an approximate monthly production capacity of 6,000 forged wheels, SY Forged is built for custom forged wheel production and stable batch supply for brand customers.
Factory strength overview
Real manufacturing capability behind every custom wheel
From forged blank machining to CNC cutting, turning, drilling, coating, dynamic balancing and final inspection, every wheel goes through a complete manufacturing process designed for accuracy, consistency and reliable fitment.
CNC Machining Centers
Support complex forged wheel designs, deep concave profiles and batch production
Precision Turning Machines
Control roundness, mounting surface accuracy, center bore and rim profile
Monthly Capacity
Approximate capacity for custom orders and stable batch supply
Dynamic Balancing
Balance inspection before shipment for high-speed stability
Forging Press Line
Forging capability documented in the company profile
Private Label
Design, logo center cap, packaging and repeat supply support
Advanced manufacturing capability
70+ CNC machining centers for custom forged wheel production
Our factory is equipped with a complete forged wheel manufacturing system covering forged blank machining, CNC face cutting, back pad machining, PCD drilling, center bore machining, offset control and finishing preparation.
More than 70 CNC machining centers allow us to process complex forged wheel designs, including deep concave profiles, multi-spoke styles, lightweight structures and customer-specific design details. In addition, 10 precision turning machines are used for roundness control, mounting surface machining and rim profile finishing.
Manufacturing process
From fitment engineering to finished wheel set
Design and fitment review
Vehicle data, brake clearance, target stance, face profile and design direction are reviewed before machining.
Forged aluminum raw material
6061-T6 forged aluminum blanks selected around the intended wheel structure, size range and target vehicle application.
Forging process
Material preparation and forging workflow coordinated for strong, weight-efficient wheel structures.
CNC machining
Precision CNC-machined spoke, hub, PCD, center bore, back pad and brake clearance geometry.
Turning and drilling
Precision turning, PCD drilling, center bore machining, bolt hole machining and wheel profile finishing.
Coating and finishing
Surface preparation, powder base coating, liquid color coating, clear coat, curing, polishing and brushing.
Quality inspection
Fitment data, radial and lateral runout, air leakage, Hofmann dynamic balancing, surface review and final visual checks.
Packaging and shipping
Custom packaging, private label support and export-ready shipment preparation for global partners.
Equipment capacity
Factory equipment that supports OEM production
Professional buyers want to understand the production base behind the quotation. This section presents confirmed machining, finishing and inspection capability for one-off custom orders, small batch production and long-term OEM / ODM supply.
CNC machining centers
Complex designs and batch production
Precision turning machines
Roundness, mounting surface and rim profile control
Pcs / month
Approximate forged wheel production capacity
Dynamic balancing
Balance checking before shipment
Forging & Material Platform
Forging press line
12,000TForged wheel material preparation for strength and lightweight performance
Forging & Material Platform
Forged aluminum material
6061-T6Aerospace-grade aluminum platform for monoblock, multi-piece and off-road programs
Forging & Material Platform
Custom size coverage
15-26 inch15 / 16 / 17 / 18 / 19 / 20 / 21 / 22 / 23 / 24 / 26 inch project development
Machining Equipment
CNC machining centers
70+ setsFace cutting, spoke shaping, back pad machining, weight reduction pockets, PCD drilling, center bore machining and offset control
Machining Equipment
Precision turning machines
10 setsOuter rim, inner barrel, mounting surface, center bore and wheel profile turning
Machining Equipment
Drilling / bolt hole machining
Integrated processPCD drilling, bolt holes, valve holes and modular assembly details
Finishing Equipment
Complete coating line
Full processPre-treatment, surface cleaning, powder base coating, liquid color coating, clear coat and curing
Finishing Equipment
Polishing / brushing options
Premium finishBrushed finish, polished lip and premium surface effects
Finishing Equipment
Custom color finishing
Color matchingGloss black, satin black, gunmetal, silver, bronze, two-tone and customer-specific color matching
Inspection Equipment
Wheel impact test machine
Impact testingVisible testing equipment from your factory material
Inspection Equipment
Hofmann dynamic balancing equipment
HofmannBalance checking before shipment to help reduce high-speed vibration
Inspection Equipment
Runout / dimensional inspection
Runout checkRadial runout, lateral runout, mounting surface flatness and key dimension checks
Inspection Equipment
Fitment / brake clearance review
Engineering reviewPCD, ET, center bore, caliper clearance and back pad confirmation
CNC machining workshop
Rows of CNC machining centers supporting custom forged wheel production
Precision machining line
Wheel turning and CNC machining process for rim profile and mounting surfaces
Inspection equipment
Testing and inspection equipment for impact, balance and quality control
Manufacturing base
SenYao Mobility manufacturing base for forged wheel OEM / ODM cooperation
Complete coating & finishing line
Custom surface finishing that makes every wheel unique
A high-quality forged wheel requires not only strong structure and precise machining, but also a stable and durable surface finish. Our coating process includes surface preparation, cleaning, powder base coating, liquid color coating, clear coating and curing.
Finish workflow
Multi-step finishing process for batch consistency
The surface finishing process focuses on smooth texture, clean appearance, color consistency, coating adhesion and long-term durability. For each customized wheel set, wheels in the same batch are controlled together to reduce visible color differences after installation.
Technical controls
Manufacturing language international buyers recognize
Each custom forged wheel is machined according to vehicle-specific data, including PCD, center bore, offset, brake clearance, mounting surface and overall fitment requirements.
Full-process quality control
Inspection checkpoints from material to shipment
Quality control is not only the final inspection before shipment. At SY Forged, QC can be integrated into material checking, forged blank inspection, CNC in-process inspection, fitment data verification, runout testing, dynamic balance testing, surface inspection and final packing inspection.
Raw material inspection
Forged aluminum material condition, batch information and production readiness are checked before production.
Forged blank inspection
Each forged blank can be checked for surface condition, basic dimensions and production traceability before CNC machining.
CNC in-process inspection
PCD, center bore, offset, mounting pad, bolt holes, valve hole, weight reduction pockets and brake clearance are reviewed during machining.
3D fitment and brake clearance check
Vehicle model, brake caliper space, offset, PCD, center bore and target stance are reviewed before production.
Radial and lateral runout inspection
Runout inspection helps control wheel roundness and reduce vibration risk during high-speed driving.
Hofmann dynamic balance testing
Hofmann dynamic balancing equipment is used to inspect wheel balance before shipment, helping reduce high-speed vibration and improve driving comfort.
Air leakage and surface finish inspection
Air leakage, color consistency, gloss, dust, scratches, orange peel, coating defects and appearance are checked under proper lighting.
Final inspection before packing
Wheel size, finish, center caps, logo, bolt holes, accessories, quantity and custom details are checked before packing.
Production transparency
Visible production process for global customers
For custom forged wheel orders, customers care about every step of production. SY Forged can provide production photos and videos during key stages, helping customers understand order progress and build trust before shipment.
CNC machining video
Machining process updates for custom wheel programs
Surface finishing photos
Color, brushing, polishing and coating progress reference
Quality inspection video
Runout, balance, surface and final inspection confirmation
Final product photos
Finished wheel confirmation before shipment
Packing confirmation
Packaging, accessories, center caps and protection check
Shipment update
Export packing and shipment preparation status
Build your forged wheel program with a real manufacturer
Send your wheel design, target vehicle applications, size range, PCD, offset, center bore, finish requirement and quantity. Our team will review the technical details and prepare a professional OEM solution.